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ADDRESS:
151300, Republic of Uzbekistan, Fergana region, Rishtan town, str.7 Tukimachi
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Production

Home/Production
Research and development

The R&D department designs and develops products according to the latest market trends.​​​​​

Spinning factory

The spinning factory of the company “KOSTO LINE HOLDING” located in the city of Rishtan specializes in the production of high-quality 100% cotton yarn using ring and rotor spinning methods. The factory employs 800 workers who have extensive experience and are skilled in handling the latest modern technologies. The company provides a wide range of yarns, the thickness of which varies from the coarsest Ne10/1 to the finest up to 40/1.

We are committed to providing complete satisfaction to our customers by offering an extensive range of high quality cotton yarns.

Weaving factory

Along with the production of 100% cotton yarn, the Weaving Factory in the city of Rishtan also produces high-quality 100% cotton terry and waving weaves and finished products in a wide range that meet all international standards. The production of high-quality products is carried out on modern machines from leading European manufacturers of textile equipment, which is why the products produced at the factory have been approved according to all textile industry standards

Cotton fabric

Power – 20 set itema r9500 dobby – 3800 mm

Power – 26 set itema r9500 & staubly jacuard – 3800 mm

Production volume – 3,600 tons per year / 10 tons per day;

The desire to expand the range of cotton fabrics and maintain the high quality of our products is the main goal of weaving production!

 

Dyeing and decorating factory

Bleaching involves dyeing fabric a natural bright white or using selected colors. Dyeing involves treating fabric with bleaching chemicals to give it a white color. Bleached fabrics are washed thoroughly 2-3 times to remove all chemical residues. The bleached white towel fabric is then dyed with the desired color or combination of color dyes.

  The towel rolls are then further compressed between two heavy rollers. This forces the dye to penetrate deeper into the fabric, followed by a final steaming process that helps set the color and dry it further, leaving it dry and fluffy.

Sewing factory

Has a fully automated cutting, sewing and marking process.

White and colored towels are cut to the required sizes and hemmed along the long ends and sides. They are then labeled, folded and packed into predetermined boxes and bags.

Quality control

Strict quality control throughout the entire production process.

Visual checks at all stages are an integral aspect of quality control. White or dyed towels undergo rigorous quality checks to ensure they meet established standards throughout production.

It includes:
  • Random check of yarn for proper weight
  • Checking the quality of the weave as the fabric passes over a lighted inspection table
  • Control by quality controllers to identify weaving defects
  • Periodically checking bleached and dyed fabrics for correct chemical composition
  • An attempt is made to straighten towels that are woven slightly unevenly
  • Otherwise, those that cannot be straightened are sold as "Seconds"
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ADDRESS:
151300, Republic of Uzbekistan, Fergana region, Rishtan city, Tukimachi street, building 7
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